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Friday, 30 December 2011

GFSJ Series High Efficient Mill

 GFSJ Series High Efficient Mill
 Product Description
Application:

This machine is developed with the method of mixed powder jetting, which is widely applied for the mateirals grinding for the grades of pharmaceuticals, chemical, and foodstuff etc.

Feature:

This machine has a simple structure and is easy to be installed and dismantled and cleaned, with the features of stable running, convenient moving, low noise, and high grinding, and high grinding efficiency etc.

Working Principle:
This machine is a high speed running one. The target material is smashed by the cutting and grinding of high speed knives can be selected in accordance with different material and the size of granules can be achieved by screen changing or speed-regulating.
ModelGFSJ-8GSJ-16GFSJ-18GFSJ-32
Capacity (Kg/h)10-10050-30060-400100-500
Fineness of finishd products (mesh)12-12012-12012-12012-120
Power37.57.511
Speed change (rpm)2350-43601000-
2400 -4400
1000-
2400-4400
1000-
2400-4400
Overall size(LxWxH)1050x600
x1600
1100x860
x1520
1000x1300
x1600
1280x950
x1600
Weight150250320320

Thursday, 29 December 2011

Tripod Top Discharge Centrifuge (SS600)


Tripod Top Discharge Centrifuge (SS600)
Product Description Product features
Simple in structure and easy in operation and maintenance. It is wide use in application. It is suitable for filtering particle suspension and for dehydration of fabric material and textile after printing and dyeing. And the material contact parts are made of stainless steel base and other parts of its body made of cast iron paint.

Main purposes
1. Chemical Industry: Gypsum, thiamin, Glauber's salt, ferric sulfate, boric acid, borax, rubber additive, dye, and other chemical products.
2. Food industry: Kitchen salt, sodium glutamate, food additive, Chemical seasonings, sugar
3. Pharmaceutical: Extraction of vitamin, biotic, traditional Chinese medicine and other various drugs
4. Mine and Metallurgy: Copper, zinc, minerals, and metal refining
5. Environmental Protection: With acid discharge, pure water sludge and sewage sludge, etc.
 Diameter600mm
 Speed 1420r/min
 Separating Factor700
 Max Feeding100kg
 Motor's Power3.0kw
 Size  1490*1150*830mm

Tripod Bottom Discharge Centrifuge (SGZ800)

Tripod Bottom Discharge Centrifuge (SGZ800)
Product Description SGZ model tripod scraper discharge automatic centrifuge is a filtration automatic centrifuge typical of scraper Bottom Discharge, intermittent operation, process control, through application of control with advanced PLC programmable controller and adoption of frequency governor and brake braking unit as well as hydraulic or pneumatic device combinations, operated in the forms of single machine or central-control computer network. The hydraulic and electrical control system automatically fulfills feed, separation, rinse, dehydration, discharge, and other working procedures, able to achieve remote operation, and able for adaptation to use for separation of suspension liquids containing solid-phase granules of 0.05-0.15 particle size, especially adaptable to separation of materials with strong thermal sensitivity, breakage of crystal grains not allowed, not easy to approach manually, fully suitable for the flammable and explosive, toxic, and corrosive industrial sites. This machine is characterized by advantages of high automation degree, large disposal amount, good separation effect, stable running, and easy operation, etc, able to achieve a multi-faceted cleaning, safe and reliable, in compliance with GMP standards

Working Principle
The motor actuates the bowl to rotate around spindle through transmission system. The separated suspension liquid enters into bowl through the feed pipe on top, and falls on the material distribution tray. Under the function of centrifugal force, it flows to the wall of bowl, and the liquid phase is thrown into the space of machine cabinet through gauze and filter opening on the wall of bowl and collected on the underpan, to be discharged via liquid drain pipe, while the solid phase is retained on the inner side of the filter gauze. If rinse is required, washing water is to be added for rinse through washing pipe. After dehydration is completed, the bowl will rotate at a low speed, and the automatic scraper system will act to scrape off the crusher solid-phase substances, to be discharged through the Bottom Discharge outlet of bowl.

Application
Extensively applied to filtration of suspension liquids with solid phase as granules.
Chemical Industry: Gypsum and oxalic acid
Food Industry: Sodium glutamate and food additives
Pharmaceutical: Vitamin and antibiotic
Mine and Metallurgy: Copper, zinc, minerals, and metal refining
Environmental Protection: Pure water sludge and sewage sludge
parameters
type
item
PGZ1000
SGZ1000
PGZ1000-J
SGZ1000-J
PGZ1250
SGZ1250
PG1250-J
SG1250-J
bowl(mm)inner diameter10001250
(mm)height500420630500
(m 2 )filter area1.51.32.51.8
 (mm)bore of liquid baffle760870
 (L)volume200140398270
 (kg)max charge240200500450
 (r/min)speed12001000
factor800700
scraper speed<100<100<100<100
discharge modehydraulic scraper
air scraper
 (Mpa)gas resource pressure0.3-0.60.3-0.60.3-0.60.3-0.6
 (Mpa)working oil pressure1-1.21-1.21-1.21-1.2
braking modeelectric braking

motor
typeYB160L-6-V1YB200L-6-V1
 (kw)power1518.5
(r/min)speed14601000
oil pump motortypeYB100L-6B5YB100L-6B5
(kw)power1.51.5
(r/min)speed10001000
size (mm)    
Weight(kg)3500340055005400

Wednesday, 28 December 2011

Single-Punch Tablet Press (TDP)


Single-Punch Tablet Press (TDP)
Product Description 1 Single-Punch Tablet Press (TDP) is used for tablet making machine

2 this machine could make different kinds of tablet for granular raw materials into round tablets.

2 This tablet press machine is applicable to trial manufacturing in lab or batch production in small output

3 tablet press machine could make, sugar tablet, calcium tablets and tablets of abnormal shape. It features a small desktop type press for motive and continual sheeting.

4 this single tablet press machine could be hand-operated. Only one pair of punching die can be erected on this press.

5 Both filling depth of material and thickness of tablet are adjustable.
Model
 
TDP-1.5
 
TDP-5
 
TDP-6
 
Max. Pressure (kN)
 
15
 
50
 
60
 
Max. dia. of tablet (mm)
 
12
 
20
 
25
 
Max. Depth of fill (mm)
 
12
 
16
 
16
 
Thickness of largest tablet (mm)
 
6
 
6
 
6
 
Production capacity (pcs/h)
 
5000
 
4500
 
5000
 
. Motor (KW)
 
0.55
 
0.75
 
1.1
 
Overall size(mm)
 
700*370*800
 
700*400*800
 
700*500*900
 
Net weight
 
48
 
125
 
140
 

Vacuum Emulsifying Mixer (RHJ-A)

Vacuum Emulsifying Mixer (RHJ-A)
Product Description Vacuum Emulsifying Mixer (RHJ-A)

1, Complex scraping board blending oar is suitable to every kind of complicated recipe and achieve optimizing effect;

2, Polytetrafluroethylene scraping board cater to body of blending groove and scrape out viscosity material on boiler wall;

3, Homogenizer is installed on boiler bottom to increase motor power more thoroughly and strongly. During few production, it can exert homogenizing effect fully;

4, Mightiness balance isotactic curve rotor is matched with stator with corresponding structure to realize liquid high-capability cut, rubbing, centrifugal to make sure exquisite and slick cream; Boiler body and pipe surface mirror polishing 300EMSH (sanitation grade) accords with Daily Chemical and GMP regulation.

5, Customer can choose frequency conversion timing homogenizer and highest rotate speed is 4500 r/min

Technical parameter: (Suitable to RHJ-A/C/D).
Model
Main pot

Water pot

Oil pot
Main pot power
Hydraulic System

Vacuum pump

power(Kw)

Volume(L)  
Wall scraping   homogenizer  
RHJ-5L 5L     0.18 1.1 0.75 0.55
RHJ-10L 10L 8 5 0.18 1.1 0.75 0.75
RHJ-20L 20L 18 10 0.37 1.5 0.75 0.75
RHJ-50L 50L 40 25 0.75 4-7.5 1.5 1.5
RHJ-100L 100L 80 50 1.5 4-7.5 1.5 1.5
RHJ-200L 200L 170 100 2.2 7.5-11 1.5 2.2
RHJ-300L 300L 250 150 2.2 7.5-11 1.5 2.2
RHJ-500L 500L 420 250 4 11 1.5 2.2
RHJ-1000L 1000L 820 500 5.5 5 2.2 3

Blister Packing Machine (DPH 130E)

Blister Packing Machine (DPH 130E)
Product Description 1, Blister Packing Machine (DPH 130E) With small volume, compact structure, high efficient.

2, Board -type pressure blow molding, roller-type sealing, beautiful production.

3, The machine can be used with general feeder, the disc feeder and special feeder.

None-waste border cutting, save materials, move smoothly, easy operation.

Have function of printing lot number and make rupture line. Easy to exchange mold.

All of PLC automation control, frequency stepless speed regulation, adjust a widely- range, with a little noise.

Main parts are import to ensure the movement smoothly. Closed structure design, the machine adopts stainless steel that according to GMP standard.

It apply to capsule, white pill, sugar-coat pill micelle, special-pill, marble chocolate, and chewing gum and so on.
Wrapper PVC sheet Thickness: 0.25-0.4mm
Width:  100-150mm
PTP Aluminum Film Thickness: 0.02mm
Width:  100-150mm
Max molding depth 13mm
Cutting Frequency 50-180 times/min
Power 6.6Kw
Power Supply 380V  50Hz
Machine Dimensions (LxWxH) 2200x800x1720mm
Machine Weight 1200Kg

Tuesday, 27 December 2011

JZY3000II\III Capsule Filling Quantity Inspection Machina

JZY3000II\III Capsule Filling Quantity Inspection Machina
Material:  Stainless Steel
Accuracy:  1kg
Measurement:  Automatic
Structure:  Electronic Scale


 
 
 
 
 
Product Description The latest generation high performance capsule weight inspection machine firstly finishes fast, high-precision and scatheless individual capsule weighing and detection automatically. And then it filtrates and rejects the capsules surpassing the upper or lower error of required medicine weight. Eligible and ineligible capsules are separated and delivered to different outlet for collection. The machine ensures that each grain of capsule is controlled within quality demands range in medicine manufacturing. The equipment adopts micro-weighing sensor system and it counts and controls by PLC to achieve stable, reliable and convenient operation effects. Its whole system reaches advanced international level in design philosophy and integration of many items of high and advanced technology. Parameter setting can be operated on man-machine interface. Relevant parameters can be tracked and recorded in running. After connecting the Capsule Weight Inspection Machine with the Capsule Filling Machine, the upper and lower error of capsule weight and other technical parameters in detection can be fed back to the Capsule Filling Machine timely for correction of filling quantity and assurance of product eligibility rate.
Technical parameter:
(1) Weighing range: 20~2000mg, available to auto-check of 00#~5# capsule;
(2) Detection precision: ± 3mg, applicable to required precision range of common capsule filling quantity;
(3) Inspection speed: JZY3000II 60 thousand PCS/hour.
JZY3000III 80 thousand PCS/hour.
Main functions:
1.  The equipment is controlled by PLC. The upper and lower limit of capsule weight and other parameters can be set on touch screen. Relevant parameters are tracked and recorded automatically. Meantime auto-statistical quality products output and the upper and lower error surpassing amount and proportion can be displayed on touch screen. Capsule weight and allowable error can be stored and set in touch screen and managed by the menu. It is easy and convenient to change specification of products.
2.  The equipment realizes auto-check of individual capsule at high speed without damage to capsules. And it can find and reject capsules surpassing the range of upper and lower error and can separately collect eligible and ineligible products.
3.  The equipment can be used together with common capsule filling machine. According to data feedback of capsule weight error in detection, the capsule weight inspection machine can correct filling quantity of the capsule filling machine timely.
Main advantages:
1.  The equipment ensures weight of each capsule before leaving factory within eligible range to prevent products from complaint by rejection of capsules not conforming to weight demands in detection.
2.  The equipment avoids waster production to increase product eligibility rate and enterprise economic benefit by correcting filling quantity of the Capsule Filling Machine timely according to data feedback of capsule weight error.
3.  The equipment saves a big amount of raw materials to realize considerable economic benefit by inspection and adjustment to keep capsule filling quantity within the range of zero error and specified lower error.
Combination of Capsule Weight Inspection Machine and Capsule Filling Machine real time weighs filled capsule individually to ensure correction of filling quantity, so quantity of products are enhanced greatly. The Capsule Weight Inspection Machine is indispensable in quality assurance system of capsule preparation manufacturers and necessary to improve product quality and to prevent enterprises from complaint.
Talk to me/Click here to send inquiry  

Medicine Polisher (CYJ-150)

Medicine Polisher (CYJ-150)




Product Description This machine is a novel and special equipment for pharmacy. Driven by stepless regular motor, it can Polish and clean the dust attaching to the capsules or tablets to improve the surface quality. It is suitable for various kinds of capsules and tablets.
Maximum Production Capacity (pcs/min)
 
7000
 
Total Power
 
220V 50Hz 0.18kw
 
Overall Dimension (mm)
 
1300×500×1200(L×W×H)
 
Weight (kg)
 
50
 










Scrape Film Evaporator

Scrape Film Evaporator
Product Description Applictaion: For, pharmaceutical, and bichemical, pertroleum industry, processing of concentraction.
SUS304 or SUS316L


Charactristics:

1. Short processing of liquid, continuously in and out
2. Low temperature processing, keep fresh of liqid
3. Average sprying film
4. Energy saving
5. Small space

Monday, 26 December 2011

Soft Alu-Alu Packing Machine (DLL-158)

Soft Alu-Alu Packing Machine (DLL-158)






















Product Description This machine is a medicine baling press assimilated and improved on the equipment of importing foreign advanced equipment and technology by scientific and technological personnel. Have the characteristics of Novel design, rational structure, flexible regulation, convenient maintenance and operation.

*This machine equipt rotary type and vibration try, liberation full charging mechanism, conversion governing and free-installing strike; Automatically finishvarious processes of filling up, heat seal, tearing thread, stamping lot number and cutting into parts; Can reach highspeed synchronous operation exactly and accord with the demands of 'GMP'.

*Suitable for the sunless package of varied tablets, capsules and special-shaped solid articles in medical industry, taking shelter from light and dump proof.

*Main Technical Datas:
Production Capacity
 
10000-30000 Pills/Hour
 
Motor Power
 
0.55kw
 
Air Compressed
 
0.4Mpa
 
Power Supply
 
220V/50HZ
 
Packing Width
 
Max width 160mm
 
Overall dimensions
 
L × W × H  1260*850*1520mm (Vibration type)
 
L × W × H  1280*850*1350mm (Rotary type)
 
Weight
 
420kg                              

Rotary Tablet Press (ZP17)

Rotary Tablet Press (ZP17)
Model NO.:  ZP17
 
Finished Dosage  Tablet


 
 
 
 
Product Description
Features of ZP 17 rotary tablet press

1. ZP17 rotary tablet press is a powder press machine.
2. Tablet Shape: Oblong shape, round shape, and other special shape tablets by changing the different die and punches. This model machine also could press camphor ball, pill, chemical tablet and the pill for animals.
3. There are 4 Speeds adjustable, and the thickness is adjustable.
4. Overload damage-protected unit is assembled on the machine.

Technical Data of ZP17
Model: ZP17
Dies (Sets): 17
Capacity(PCS/h): 20400-40000
Max. Pressure: 50kn
Max. Dia. Of Tablet: 20mm
Max. Depth of Fill(mm): 15
Max. Thickness of Tablet (mm): 6
Turret Speed: 20-40/min
Motor: 2.2kw 960r/min, 380/50Hz
Overall Dimension(mm): 880*750*1600
Net Weight (Kg): 500

Saturday, 24 December 2011

Tablet Sachet Packing Machine (PM-100R)

Tablet Sachet Packing Machine (PM-100R) (CE Certification)
Product Description Packing Machine Application:
Suitable for round sugar coated tablet, capsule, choclate bean, mesh mallow, button, steel ball, screw and any solid product with identical shape sachet packing. Can be equipped with a counting vibrator for muti purpose application.

Optional Parts for Main Packing Machine:
1. Date Code Printer
2. Fix Number Cut
3. Stainless Steel Machine Out Case

Optional Sealing Format:
3 Side seal, 4 Side seal and Center seal

Standard Packing Machine Specifications:
Model No. Applicable Product Measuring Range (ml) Bag Length (mm) Bag Width (mm) Speed   (Bag/min) Power
PM -100G Granule A: 1-10
B: 5-50
30-120 30-85 50-100 220V/1ph
PM -100L Liquid 3-50 30-120 30-85 30-60 220V/1ph
PM-100P Powder 3-50 30-120 30-85 30-60 220V/1ph
PM-100R Tablet 3-50 30-120 30-85 10-60 220V/1ph

Al-Plastic Blister Packing Machine (DPP-140C)


Al-Plastic Blister Packing Machine (DPP-140C)
Product Description DPP-140C Paper-plastic Packing Machine combines the mechanical transmission structural characteristic of plastic and packing machines, belongs to a new generation of Al-Plastic packing machine. Realize Al-plastic compounded sealing packing; The machine is the best mini automatic packing machine. It has been ISO9000-2000\GM\QS certificated.

Machine Category:
2. Product applicable scope
This aircraft is suitable for profession and so on drugs manufacture, medical instrument, food, electron, hardware each kind of specification capsules, the tablet, the ampoule as well as the medical instruments, light industry food, the candy, the electronic primary device, the hardware product blister type tight pack.

3. Packing procedure
3. Operation Process
1\ PVC stock supporting
2\ PVC Preheating
3\ Blister Forming
4\ Feeding
5\ Aluminium foil stock supporting, Ribbon lot number, Optoelectronic Detector color code(Checking Block )
6\ Sealing
7\ Air cooler
8\ (Press torn line)Press
9\ Manipulator Traction, Plate length control
10\ (Plate)Shearing
11\ Get waste material and finished products

4. Performance features
1\ Speed reducer, main-rotating connection, main shaft are on one line(to decrease driving error)for mechanical transmission
2\ Sensor controls are adopted in pneumatic system. PLC control makes the whole machine run smoothly, keeps synchronous stability during the products are to be packed in multi-labor, long-distance.
3\ Automatic feeding, plate heating, pressing and forming, top and bottom netting, air cylinder thermal sealing, automatic creasing and bar coding, manipulator traction, stable running.
4\ Part mutual spacing basis sector changes and so on formation, heat-seal, indentation, blanking willfully adjustable.
5\ Manipulator intermittence type hauling, traveling schedule willfully adjustable.

6\ The electro-optical examination color code, realizes the printing design automatically to the version request.
7\ The tumbler planet friction type limitless velocity modulation, the noise is low, the transmission torque is big, movement stable reliable.
8\ The cabinet type mold tectonic plate, trades the mold conveniently, quick, the economy.
9\ The control system is stable, the security, the reliability are good.
10\ Realizes the inked ribbon printing batch number.
11. Plate-type construction: It is suitable for packing the matter if ay shape such as the special matters of square, triangle and oval shape etc.
12\ Positive pressing information: That makes bubble of capwall uniform, stiff and makes the packing finished products more beautiful. Shaping, feeding, hest-sealing, pressing, lot number printing and cutting can be completed automatically in one move.

Note:
A. Is suitable in the inked ribbon batch number, the electro-optical examination color code, the sector length control type.
B. Is suitable in the electro-optical examination color code, the sector length control type.
C. Divides the barometric pressure blow molding formation and the machinery takes shape two kinds.

5. Advantages
1\ The machine is made of stainless steel.
2\ It's set with man-machine touch screen, equipment sensor. You can change different languages, know how many you've done, and so on.
3\ It's with beautiful shape, small area coverage, multi-functions and for longer use.
It operates rather smoothly. One person is enough to operate this machine, and you can know how many lids
Having been produced and you can also set the quantity you want to produce through man-machine touch screen.
4\ Simple structure enables you understand at once. We introduced advanced technologies from abroad and developed from complication to simpleness with high intensity.
5\ It's easy to operate. One person is enough, which is convenient for modern administration and saves the manpower and improves efficiency.
6\ It's clean with full waste recycling system, thus reduce the usage of pvs material.
Model No. DPP-140C   Productivity 20-45pcs/min
Standard Block Plate 57*80mm(Designed according to customer’ s requirements) Adjustable Range of Strike 40-110mm (can be specially designed)
Air compressor > 0.15m3/min Power Of main motor 1.5Kw
Heating Power 2.6Kw Rated Frequency 50hz
Rated Power Supply 380v (3phases4line) Net Weight   900kg
Overall Dimension 2400*710*1360mm MOQ 1SET

Friday, 23 December 2011

Multifuction Extracting Tank (DTQ Series)

Multifuction Extracting Tank (DTQ Series)
Product Description The equipment is suitable for sinic-medicine, foodstuff and chemical industry. It can be applied to following process: normal pressure or compression drug-decocting, warm water soak, heat return, coercive circulation, infiltration, aromatic oil extracting and organic solvent recovery etc. it has the character of high efficiency and easy to operate. It outfit with CIP cleaning system and meet the GMP standard.

Our newly advanced equipment installed with sluice gate, has single cylinder open, twin cylinder locked and with other cylinder with safety lock. This full set of equipment is easy open, has self lock function and process monitoring. It can solve the problem of leak or unhook accident incurred by hydraulic pressure instability and 100% ensure user's safety.

Thursday, 22 December 2011

Multifunctional Single Effect Concentrator

Multifunctional Single Effect Concentrator
Product Description USE:
The equipment is applicable for the concentration and recovery of industrial organic solvent (Such as alcohol) of traditional Chinese medicine, Western medicine, glucose, starch sugar, oral liquid, chemical industry, food, monosodium glutamate and dairy products. It can be used in the low temperature vacuum concentration of heat sensitive substances with small batches and large varieties.

EQUIPMENT AND BENEFITS:
1. Alcohol recovery: Large recovery capacity. Adopt vacuum concentration process. It enhances more than 5-10 times production capacity of the same kind of equipment. The energy consumption is 30% reduced. It has the characteristics such as small investment and high recovery benefit.

2. Liquid concentration: The equipment adopts external heating natural cycling mode and vacuum negative pressure evaporating mode, with instant evaporation and great concentrated specific gravity up to 1.3. The liquid materials are concentrated without foam under the completely sealed status. The liquid medicine concentrated from the equipment has no pollution, and has strong flavor of medicine. The cleaning is convenient. (Just open the upper and lower covers of the heater for the cleaning) The operation is convenient and the space is small. The heater and evaporator adopt stainless steel heat preservation structure. The heat preservation adopts polyurethane foaming and the exterior surface adopts grinding semi-luster polishing. It is in accordance with cGMP medicine standard.

QN Series Ball Concentrator

QN Series Ball Concentrator
Product Description
(1)The roundness concentration tank, consisting of main body, condensator, gas-liquid separator and liquid receiving barrel, serves to concentrate, distil the material liquid and reclaim organic menstruum in the pharmacy, foodstuff and chemistry.

(2)The concentration under reduced pressure brings short time of concentration and prevent the destruction of the effective content in the thermal sensitive material. The fact that the part in contact with the material is made with stainless steel brings qualified anti-corrosion performance, meeting with the cGMP standard.


Packing:  Wooden Box
Trademark:  Mingchen
Origin:  China

Wednesday, 21 December 2011

Wz-3 Electric Pill Making Machine

Wz-3 Electric Pill Making Machine
Product Description
Instruction and features:
The company had successfully developed the small table-model machine and sweet-pill machine and realized the batch production in 90' s year. The company constantly replaces the varieties of products and develops the new products to satisfy the different requirements.

The equipment overcame the defects of traditional pill-making equipment. It has the features of small bulk, light weight, low energy wastage, high efficiency, fine effect, low noise, non-pollution, simple operation, safety and high realibility. The successful development of the product is the great innovation of Chinese Medicine pill-making industry. It will bring the great social benefits and remarkable economic benefits.

1. Structure: This machine is made up of flake pressing axis, strip-out axis, pill making axis, polishing canister, dried board, motor, and electrical equipment etc.
2. Working Principle: Put the mixture (the proportion of sweet and medicine is 1: 1) as the agglomerate into the flake pressing slot to press, then take out of the flaking medicine to put into the strip slot, then thwart put the medicine strip into the pill making slot to make into pills.
3. Send the pilling into the polishing canister to Polish and dry.

Main Technical Specifications:
Electric source: 110/220V 180W
Rotary speed: 1400r/min
Pill-making specification: 8mm
Weight: 30kg
Overall size: 650*270*300mm

Tuesday, 20 December 2011

Compactors

Billions of tablets are produced on a daily basis by compacting pharmaceutical powders. Pharmaceutical compactors provide a continuous process of densifying or agglomerating of various powdery and crystalline material without the need of binders or liquids.

These machines increase the bulk density of products to provide better handling and flow properties of products. Ideally suited for accurately compacting pharmaceutical powders in small quantities, these compacting machines have a product hopper for feeding the material, a horizontal and vertical feeding screw for de-aerating and pre-compacting of material. The product is finally fed into the compacting zone, where the product is trapped between the seals to prevent product leakage. Pharmaceutical machinery needs frequent cleaning, so these compactors are designed to provide easy changeover and ease of removal of rollers for process flexibility and cleaning.
 
Application of Compactors
  • Pharmaceutical
  • Neutraceutical
  • Food
  • Chemicals

Electronic Counters

Electronic counters are highly accurate and high speed machines capable of packaging a range of products without requiring a size changeover. This pharmaceutical equipment is ideal for counting of granule-shaped materials such as tablet, pill and capsule.

Products are fed smoothly through a vibrating hopper and transported to the inspection unit. Products are vibrated in a single row and are electronically counted by a photocell system. These machines are equipped with sensors that automatically reject tablets/capsules having variation in shape and size. The machines have a specialized dust extraction outlet, which removes dirt and other materials. Compact size and modular designing of this machine allows ease of cleaning and maintenance.
 
Application of Electronic Counters
  • Pharmaceutical
  • Para-pharmaceutical
  • Medicines
  • Vitamins
  • Food-Supplements
  • Health Products

Monday, 19 December 2011

Tablet Dust Extractor

Tablet dust extractors are extremely useful in controlling the dust generated during the compression of tablets. Pharmaceutical dust extractors are used to remove tablet-dust-extractorexcess powder from compressed tablets.

Dust extractors not only ensure a dust free end product for use but also health and safety of people coming in contact with pharmaceutical processing machines. Extracting hazardous dust at the point of origination and conveying them to the correctly designed filtration system is necessary to protect both personnel as well as the plant. These machines successfully capture dust with the air stream and convey it to the dust collector. Dust extraction machines help in removing dust produced from tablet de-dusting, granulation & other processes. Pharmaceutical dust extraction system avoids product cross contamination.
 
Product Features
Almost all dust extractors have a stailess steel body with the following features:
  • There is a blower fan which is dynamically balanced.
  • Most machines are fitted with the castor wheels for easy mobility.
  • Suction capacity varies depending on the size of the machine and the number of tablets required to be cleaned.
  • Filteration area is located inside the machine.
  • The dust extractors have varied dust storage capacities.
  • There are inlet manifolds and dust collection trays that facilitate to connect any Tablet press machine and De-burring units.
  • Can be installed on any tableting machine and de duster.
 

Application of Dust Extractor
  • Pharmaceutical
  • Medical
  • Laboratories

Pharmaceutical Separator

Separators are used in a large number of industries to sieve and screen solutions, dry powders and pharmaceutical-separatorgranules. These equipments are ideal for screening of primary and intermediate powders in order to remove oversized and undersized particles.

Separators ensure availability of uniform sized particles for granulation. They are used for separation of catalysts, enzymes and yeast, clarifying extraction fluids and separation of impure particles from oil and other fluids.

Separator  equipment is widely used throughout the Pharmaceutical Industry. The screening of granular material for use in tablets, capsules creates blinding and dust control problems for pharmaceutical manufacturers. For those applications where containment is an issue, pharmaceutical separator equipment plays a vital role.
 
Pharmaceutical Uses of Separators
  • In the processing of drug powders, pharmaceutical manufacturers have problems with stamping tablets due to the fines present in tablet granulations. This problem is solved by using separators, which remove all fines from granular material, resulting in a more better appearing and uniform tablet.
  • Before the invention of pharmaceutical separators, producers of granulized powders for drug manufacturers used a manually operated device to size pharmaceutical powders. This device was a timely, cumbersome, costly and inaccurate process. A pharmaceutical separator provides a more simple and accurate process. All powdered drugs are screened in less time with complete accuracy.
  • Manufacturers of time-release drugs require the final-product in a certain micron-size range at the end of the process. These very fine sphere-shaped powders are then delivered to medical facilities, laboratories, hospitals to be mixed with solutions for injection into patients. The drug may release into the body too quickly if the spheres are too small. On the other hand if they are too large, they may block the needle. So precision is necessary. Thus pharmaceutical manufacturers make use of separator to make the process accurate.
 
Pharmaceutical Applications for Separators
Antibiotics, Aspirin, Bulk Pharmaceutics, Injectables, Lipids, Microspheres, Peptides, Proteins, Steroids, Vitamins
 
Other Applications of Separators
  • Pharmaceutical
  • Chemicals
  • Bio technology
  • Oils and fats recovery
  • Food & Beverage
  • Minerals
  • Plastic
  • Pulp & Paper
  • Ceramic
  • Laundry
  • Powder Coating


Sunday, 18 December 2011

Freeze Drying Machine

Freeze Drying Machines are widely used in pharmaceutical and other industries, as freeze drying is the only process by which water can be removed

freeze-drying-machine
from an organic product or substance without causing any damage to the cell structure or losing volatile components.
 
Freeze Drying in Pharmaceutical Industry
Pharmaceutical manufacturers make use of freeze-drying to increase the shelf life of products, like vaccines, and other injectables. By removing the water from the medicinal object and sealing the object in a vial, the object can be easily stored, shipped, and later reconstituted to its original form for injection or other solution.
 
How Freeze Drying Works? The drying chamber is vacuum tight. To freeze dry a medical solution or pharmaceutical object, it first has to be frozen so the water separates from substances by forming ice crystals .  A vacuum is then created in the drying chamber. This lowers the boiling point of the frozen water. Heat goes into the frozen product in which the ice comes away as vapour rather than melting. This process is known as sublimation. The entire process in freeze drying leaves all the other materials like minerals, nutrients, volatiles etc. intact and eventually dry and extends the lifetime of temperature-sensitive medicines by preventing degradation. Freeze driers  are widely used in pharmaceuticals processing and hence an important part of pharmaceutical processing machines.
 
  • Application of Freeze Drying Machine
  • Pharmaceutical
  • Biotechnology
  • Food and culinary herbs
  • Archaeological Conservators and Museums
  • Laboratories and Research Institutions
  • Processors of Expedition and Survival Foods
  • Libraries and Book Restorers
  • Freeze Dried Flower and Petal Producers
  • Wedding Bouquet Preservers
  • Taxidermists


Capsule Counters

Capsule counter is widely used in the pharmaceutical industry to count capsules or tablets automatically. Used particularly for medical purposes, the capsule counting machine counts capsules of all sizes without damaging them.
 
The Process of Counting
The counter sorts capsules, tablets, pills automatically. There are semi and fully automatic capsule counting machines which assume an important role in the pharmaceutical industry. There are high speed counters which ensure perfect accuracy in counting of capsules. Capsule counters are available with vibratory plates for transporting the product from the product hopper to the detection unit. In the detection unit, the different capsules are scanned and counted with accuracy. Dust extraction and collection equipment removes capsules dust and impurities. There are air operated cylinders in the machine which collect and fill the accurate number of products into containers. A specially designed nozzle prevents product spillage. High technology counters also have process monitoring sensors and product reject system.
 
Importance in the Pharmaceutical Industry
  • Capsule Counter is designed to count capsules automatically.
  • It is used for fast counting and filling without damaging capsules and tablet.
  • It is suitable for both coated or uncoated capsules.
  • The capsule counter machine accurately counts and fills all shapes of capsules, soft capsules, caplets, or transparent products.
 
Application Of Capsule Counters
  • Pharmaceutical
  • Para- pharmaceutical
  • Medicines
  • Vitamins
  • Food-Supplements
  • Health Products